Hacksaw Blade Single Paddle

foggycoder

Super Member
No, don't laugh, please. I'm being serious.

I'd previously been using a £5 Chinese 3D-printed iambic paddle (you can't beat that price but the central pillar contact distorted under moderate pressure causing unwanted dits and dahs), and then an AME Porta-Paddle (£80 - expensive, once you've paid the customs duty and the £8 Post Office "handling" charge). But I was making too many mistakes with these iambic paddles so my "Morse Code Guru" suggested I try a single paddle. They all looked expensive just to try, so I decided to build this one myself.

I used a 300mm hacksaw blade cut down to 80mm (the longer the blade, the lighter the return pressure). I Gorilla-glued the ends of a "tongue depressor" to the blade to make a "paddle". There's no need to drill a hole in the blade for the base bolt as these hacksaw blades have a hole in each end anyway. The paint needs to be sanded down at the base and where it contacts the bolts, to ensure good electrical contact. The larger angle brackets are 40mm x 40mm, and the smaller ones are 30mm x 30mm. The bolts are 3.7mm diameter (whatever those are, to fit through the holes in the angle brackets - no drilling!). The cable is a 3.5mm stereo extension cable with one of the jacks cut off. The trickiest bit was clearing the insulation off the wires so that I could solder them (dits go through the tip of the jack; dahs through the middle ring; and ground goes from the base of the blade to the base of the jack). I used a dob of hot glue for strain relief. The base is 7.5mm MDF cut to 220mm x 10mm (the extra space acts as a "wrist rest" to stabilise it). I've now wrapped a couple of elastic bands round it to stop it moving around on my desk.

The contacts do need to be cleaned once a fortnight with a few strokes fine sandpaper and then a few strokes of printer paper - the metal is untreated steel so light corrosion can cause degradation of the contact surfaces if you don't do this. But I believe that's no different from many other keys. I keep the gaps as wide as the thickness of a sheet of printer paper.

Surprisingly it has turned out to be a very good paddle. In fact, it is my everyday paddle. My error rate has gone down significantly and I enjoy using it - single paddles seem to suit me.
 

Attachments

  • hb HB single paddle.jpg
    hb HB single paddle.jpg
    111.2 KB · Views: 142
When my father was in RAF Signals in the late '50s he was stationed out near to Hong Kong. His superior (Corporal Stanners) had been in to Amateur Radio before being conscripted. My father told me how Corp Stanners hated the straight keys they were supplied with and so made a cootie key (side swiper) out of a hacksaw blade.

He said the speed he cold get using that simple key was incredible (obviously with some years of previous practice behind it!).

My father also mentioned another incident where he had woken the Corporal up ready for the days duty, and he had been told to open up the link to the station they were to send traffic to. My father did not know that the guy at the other end was also a former Radio Amateur, and that he assumed  that my father was Corp Stanners.

His commented that, "He came back to me at what seemed like 60wpm, I just panicked and ran off to get the Corporal!" ;D

Best 73, Mark... :w:
 
I've not used a single paddle key, so I'd like to try both in a similar construction to feel the difference, and as hacksaw blades are cheap, this is a good opportunity to do that I think.
 
Single paddle keys made from saw blades, steel rulers, or any 'springy' metal are generally OK in their 'feel'. They have a definite centre resting position.

I've got, and tried a few commercial single paddle keys over the years, ones where they have a true pivoted arm, and they feel 'odd'. With twin paddle keys the lever you are not actuating generally has some kind of stop, so the lever is returned via a spring or magnet to a definite stopping position. Single paddle keys don't have that feel to them, they seem to have a kind of 'mushy' resting point somewhere in the middle of their range of travel.

Also I've found, in fact I've measured the force using a dynamometer, there is little or no tension when the arm is in its resting state because the two opposing springs, or magnets, have equal and opposite forces, thus cancelling out. If you like to have a very small gap on the key, then even a slight touch or resting your fingers against the paddle can trigger the sending. You find that you have to treat them almost as though they are touch paddles, and not touch them at all unless sending characters.

Yet another issue you get with poorly designed ones is the lack of lateral balance in the arm of the key. Imagine having a pencil balanced across your finger, and then move the pivot point. Straight away the pencil will dip off to one side. This is what happens in poorly balanced single paddle keys, except sideways of course.

I had one here, where if the gap was set small, and you were holding the key as if using it portable say resting on your leg, it would trigger the keying due to the arm swinging off to the side. A bit like a pendulum but pivoted below the weight instead of above it. You can up the tension and widen the gap to help stop this, but you still have that weird 'mushy' feel when it centres, instead of a definite click you get with a twin paddle key.

Strangely, ones I've tinkered with that use a spring loaded arm, or should I say torsion suspension, feel fine! bd

73, Mark... :w:
 
@foggycoder, this may seem like an odd question, but I can't see the detail on the picture well enough. Did you remove the teeth or leave them on? it looks like the top is smooth, so the teeth must face down if they're still there. It just seems to be a lot of work filing them off, for no real benefit that I can see, but I could have missed a good reason for them to be there.
 
MI0PYN said:
@foggycoder, this may seem like an odd question, but I can't see the detail on the picture well enough. Did you remove the teeth or leave them on? it looks like the top is smooth, so the teeth must face down if they're still there. It just seems to be a lot of work filing them off, for no real benefit that I can see, but I could have missed a good reason for them to be there.
Maybe you leave the teeth on to help 'cut' through the QRM :P
 
The teeth are well hidden by the design so I didn't touch them. Come the Apocalypse, I could dismantle the key and use it as a hacksaw!
 
Back
Top